Below you will find free PDF files for your Kawasaki Vulcan owners manuals Vulcan Classic Vulcan This article is about Kawasaki Vulcan VN Custom (read more about this product in here) service manual. Based on the fact, guidance in both operating and. Thu, 13 Dec GMT kawasaki vulcan custom pdf -. Complete service repair workshop manual for the: Kawasaki Vulcan VN

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NOTICE is used to address prac- Always follow safe operating and main- tices not related to personal in- tenance practices. However, there may be minor differences between the actual product and illustra- tions and text in this manual.

All products are subject to change without prior notice or obligation. Overall Width mm Overall Height 1 mm Wheelbase 1 mm Road Clearance mm 5. They are the only means custtom identifying your particular machine from others of the same model type.

These serial numbers may be needed by your dealer when ordering parts. Left Handlebar Switches 2. Clutch Lever Adjuster 8. Fuel Tank Cap 4. Brake Fluid Reservoir Front Right Handlebar Switches 5. Brake Lever Adjuster Oil Level Inspection Window Turn Signal Light Side Stand Switch Coolant Reserve Tank Idle Speed Adjusting Screw Rear Brake Pedal Air Cleaner Element Rear Brake Light Switch Brake Fluid Reservoir Rear Therefore, it is very important that all warning labels be on your vehicle in the locations shown.

If any label is missing, damaged, or worn, get a replacement from your Kawasaki dealer and install it in the correct posi- tion. Brake Fluid Rear 4. Tire and Load Data 5.

Vacuum Hose Routing Diagram 7. Vehicle Emission Control Information 8. Weight and Manufacture 9. Kawasaki Parts Accessories, Kawasaki has no control over the Because a motorcycle is sensitive to design or application of accessories.

Any passenger should be thor- motorcycle. Avoid carrying baggage oughly familiar with motorcycle op- that extends beyond the rear of the eration. Both the hour and of the vehicle. Digital Display The digital display located in the speedometer face is used to display the odometer, trip meter, and clock. Push the tarily advances the hour or minute MODE button to advance the min- step by step.

Pushing and hold- utes. This meter can- last reset to zero. The fuel gauge shows the amount of fuel in the fuel tank.

When the nee- dle comes near the E empty posi- tion, refuel at the earliest opportunity. When vehicle stands with side stand, fuel gauge cannot show the amount of fuel in the fuel tank exactly.


DFI system checked by an au- engine oil pressure is high enough. Re- thorized Kawasaki dealer. The fuel level warning indicator This motorcycle has a combination light goes on when approximately 4. Re- switch, steering lock, and fuel tank fuel at the earliest opportunity when kawaasaki cap.

If the key number is lost completely, you will need to replace the ignition switch and all other locks operated by that key.

Contact your Kawasaki dealer to pur- A. Ignition Key chase additional spare keys either us- B. Tag ing your oaners key as a master or us- C. All electrical The ignition switch is located at circuits off.

All electrical This is a three-position, key-operated equipment can be used.

The key can be removed from Engine off. High or low beam can be selected with the dimmer switch. When the headlight is on high beamthe high beam indicator light is lit. When the turn signal switch is turned to the left or right Push the lever forward and turn the ad- juster to align the number with the ar- row mark on the lever holder. To close the cap, push it down into place with the key inserted.

The key can be removed by turning it to the left to the original position. The octane rating California models only: The into the filler neck. Fuel containing these oxy- with the gasoline in the fuel tank. Before storage it is recom- mended that you drain all fuel from the fuel system. Owmers the Storage section in this manual.

This switch is de- To remove the seat, insert the ignition signed so that the engine does not key into the seat lock, and turn the start if the transmission is in gear and key to the right.

The kit contains tools that can be helpful in making roadside repairs, adjustments, and some maintenance procedures explained in this manual.

Keep the tool kit in this case. The hel- met hook is located under the seat. WARNING Riding with helmet attached to the hook could cause an acci- dent by distracting the operator vulcann interfering with normal vehi- cle operation.

Unlock the steering before To lock the steering: Always moving only the mirror portion of the install a fuse 10 A or less in the assembly. Lower Hexagonal Area for Tightening B. Rear View Mirror B. Upper Hexagonal Area C. Rear View Mirror D. Run the engine for two or three minutes at idle speed to give the oil a chance to work up into all the engine parts. Ownesr Stop Switch B. This switch is than five minutes, or engine designed so that the engine does not overheating and damage may start if the transmission is in gear and occur.


Kawasaki Vulcan VN Custom Service Manual

If this is not practical, a 12 explosive under certain con- volt booster battery and jumper cables ditions. The hose or wires should be routed as shown in the figure. Close the throttle while pulling in the clutch lever. For smooth riding, shift up or The transmission is equipped with a down when the motorcycle is oper- positive neutral finder. Stopping the Motorcycle in an 2. During removal of the air cleaner, Emergency dirt is allowed to enter and jam the Your Kawasaki Motorcycle has been throttle body.

The converter reacts with car- cause a fire, and can result in bon monoxide, hydorocarbons and ni- property damage or severe per- trogen oxides to convert them into car Leaded gaso- excessively accelerates reaction in line significantly reduces the capabil- the converter allowing the converter ity of the catalytic converter.

For safety, eye protection and a When riding always keep both helmet are strongly recommended. The time required is minimal, and habitual performance of these checks will help ensure you a safe, reliable ride. If any irregularities are found during these checks, refer to the Maintenance and Adjustment chapter or see your dealer for the action required to return the motor- cycle to a safe operating condition.

Returns to its fully up position by spring tension. Return spring not weak or not damaged. Do not attempt high speed operation unless you have received sufficient training and have the required skills. To avoid overheating, check that the coolant level is at the upper level line. Make sure that all nuts and bolts are tight and that all safety related parts are in good condition.

Vulcan 900 Manual

Please note that Kawasaki cannot assume any responsibility for damage result- ing from incorrect or improper adjustment done by the owner.

Additionally, Kawasaki has incorporated Evaporative Emission Control System The evaporative emission control system for this vehicle consists of low per- meation fuel hoses and a fuel tank. Evaporative Emission Control System Kawasako Vapors caused by fuel evaporation in the fuel system are not vented into the atmosphere. The Kawasaki Limited Emission Control System Warranty requires that you re- turn your motorcycle to an authorized Kawasaki dealer for remedy under warranty.